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ABS Vacuum Forming Sheet

ABS Vacuum Forming Sheet

Names: ABS vacuum forming sheet
Certification: ISO9001
Customisation: Acceptable
Material: ABS sheet
MOQ: 1000 kg
Colour: Transparent, white, coloured, black or customised
Delivery Time: 14 days
Thickness: 2-3 mm
Maximum width: 2.5 m

ABS vacuum forming sheet

 

 

ABS vacuum forming sheets are high-performance thermoplastic materials widely used in manufacturing due to their exceptional balance of rigidity, impact resistance, and formability.
ABS (acrylonitrile-butadiene-styrene) is a copolymer composed of three monomers:

Acrylonitrile: Provides chemical resistance and heat stability.

Butadiene: Imparts toughness and impact resistance.

Styrene: Offers rigidity and ease of processing.

Key properties

Durability:

High impact resistance and dimensional stability.

Surface Finish:

Smooth, paintable, and compatible with plating or texturing.

Chemical Resistance:

Resistant to acids, alkalis, oils, and solvents.

Lightweight:

Density of ~1.07 g/cm³, making it suitable for lightweight applications.

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vacuum forming process

 

 

Sheet fixation and pretreatment

Dust removal on the mold surface and pre-baking for the aluminum mold, clamp the ABS blister-grade sheet on the molding machine frame to ensure sealing on all sides.

Heating and softening

Use carbon fiber heating tubes or ceramic heating plates to evenly radiate the sheet surface. The softening standard of ABS sheet is that the sagging reaches 30%-50% of the original thickness for the best extension state.

Demolding and post-processing

Release the vacuum pressure, and the ejection mechanism assists in separating the product and the mold, and use CNC cutting or punching to remove excess edge materials.

We provide ABS sheet vacuum forming services for our customers. Our factory has two semi-automatic vacuum forming equipment, which can solve most vacuum forming problems. 

  

 

Our Certificate

 

 

Advanced Production Equipment 31
IATF16969

IATF 16949

ISO9001

ISO 9001

RoHS

RoHS

FAQ

Q: Q1: How high a temperature can ABS vacuum-formed sheets withstand?

A: A: Standard temperature resistance is ≤100°C, and high temperature resistant models (up to 130°C) are available to avoid long-term contact with high-temperature solvents.

Q: Q2: What is the thickness range of the sheet?

A: A: 0.5–10mm, thin pieces (0.5–2mm) are used for decoration, and thick pieces (3–10mm) are used for structural parts.

Q: Q3: Can it be used in the medical field?

A: A: Yes, food-grade ABS is FDA-certified and suitable for medical housings and instrument trays, which are impact-resistant and easy to clean.

Q: Q4: How is the cost compared with injection molding?

A: A: The mold cost is low (only 1/3 of injection molding), suitable for small batches, and the production cycle is fast (7–15 days).

Q: Q5: Is it recyclable?

A: A: Recyclable, PCR recycled materials (containing 30–100% recycled content) have a carbon footprint reduction of 40–70%, and are environmentally compliant.

 

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